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August 2, 2009

A Cultural Transformation at Tanglewood Conservatories

Filed under: General — Tags: — Alan @ 12:37 pm

About a year ago, having realized that we needed a new management paradigm if Tanglewood was going to survive and grow, we began to look for ways to engage everyone in our company with a vision of Tanglewood Conservatories that was inclusive of employee’s personal life goals. We felt that if we could get people to feel that they were vested in a very personal way in the future success of the business, we could finally get everyone rowing really hard in the same direction.

We saw that the basic business need for personal accountability for quality and quantity of production could not be had with out a workforce that was highly committed to that as a common goal. That goal also had to be linked to each team member’s personal life dreams for it to become a powerful catalyst for such a cultural transformation.

Our efforts at building a more unified and cohesive team began with the formation of what we expectantly called “The Leadership Team”. A select group of employees along with Nancy, Mark and myself began to meet regularly to explore how to improve communication, accountability, quality.

Early on, we identified several key aspects of our business which we felt needed to be addressed. We needed to develop and codify better Standard Operating Procedures throughout the organization, improve our job cost accounting and build “buy-in” for all these efforts from everyone from top to bottom in the company.

It was slow going at first. The team studied business books “Flawless Execution” by James Murphy and “When Fish Fly” by John Yokoyama and looked for ways to apply the principles. Mark mentored us in a system of personality types that enabled us to see each team member’s strengths and weaknesses in a new light.

It surfaced that there were varying levels of skepticism among the team members concerning the whole process, some overt and some quite subtle. Each of us is challenged to consider our own deeply rooted notions of things and ways of seeing ourselves and others and this can be at times painful and at times enlightening.

The first big challenge was to get to the point where everyone on the Leadership Team had a deep understanding of the concept “we are in this together” and “we are responsible for making it what we want it to be”, instead of embracing the old paradigm which makes the “boss” (Alan and Nancy) responsible for the future of the company and in which employees are mainly passive participants.

Getting people to start to take “active” responsibility for achieving overall company goals has turned out to be a huge step. In a gauge of our level of success, at one of our recent meetings, someone from our production department spontaneously offered to jump the “silo” between departments.

Silos are in a tradition business organization the different departments and they tend to want to function independently and protect themselves and their “turf”. They will often have their own agendas which may be in conflict with overall company goals and will tend to “blame” other departments for their “failures”.

In this case, our engineering department was buried with work forcing production to slow down and not meet their goals. In the “old world”, production would simply blame engineering and rest in its vindication. However in this case, production unexpectedly offered to jump in to help engineering by taking on some of the work itself! They did this because there was an instinctive commitment to an overall company goal – profitability, even though it meant taking on more work for themselves.

What was so amazing to me was that not six months ago, my suggestion of this concept might have been received like a ripe tomato hitting a brick wall!

More to come,

Alan

February 2, 2009

Tanglewood Conservatories celebrates 15 year anniversary

Filed under: General — Tags: — Alan @ 10:39 am
ten year vets

Alan, Nancy with our team of ten-year plus veterans. Dave Stang, Tom Casey, Dave Carney, Mehmet Selman and Donna Joseph (on the far right).

Tom's address

Tom Casey talks to group about his work on one of the Associate Teams.

Last Saturday night, the entire Tanglewood Conservatories team celebrated its 15 year anniversary with a dinner bash at the Lily Pad Café and Bistro in Denton. The Lily Pad is run by Joanne Redden in a beautiful old historic building that was originally a one room school house and is now listed as a National Historic Trust site property.

It was a terrific evening. In all, about forty of us gathered and dined. In my keynote address to the group, I began with a look back at how Tanglewood Conservatories began its life and talked about the many challenges we’ve faced along the way. Some of these have been daunting! As a matter of fact, as I prepared my talk, I began to think that the history of Tanglewood has been the story of how we’ve overcome the many obstacles we’ve had to face.

Some of the more notable moments were: when we moved to our new site in Denton from the suburbs of Washington DC in 1996, we planned that at least half of our employees would join us in the move. Nope! All stayed behind except one- Mehmet, our Senior Designer. We lost our entire production staff in one fell swoop!

In 1997, we were invited to showcase our rooms at the Rockefeller Center Flower and Garden Show in New York- but, we had to design, fabricate and install three major conservatories in only three months- at the same time keeping up with a completely full production schedule of previously sold projects!

Later, when one of our salesmen sold a very large conservatory project, we discovered we didn’t have the space to build it and had to scramble to put up a major new wing to our facility just to be able to complete the project.

Now of course we face the current challenge of uncertain economic times and the new pressures that has created on almost everyone.

I also spoke of our many recent accomplishments. In the last few years we designed and built our new antique-style palmhouses and pool enclosures as well as our copper-clad windows and conservatories. We developed our capability to design and build large scale steel structures. We worked hard to change over our design and production operations to computer driven processes.

But one of the most profound recent changes has been the creation and empowerment of our Associate Teams. These are groups of Tanglewood personnel who have undertaken to identify issues, develop strategies and implement changes throughout the company in an effort to build a more efficient and effective organization.

Our goal is to become the best in the world at what we do.

I closed my address by sharing my conviction that even though we have come a long way in 15 years, all that we have accomplished so far is only the foundation for what will come in the future. We have some great plans in the making. Stay tuned!

Alan


December 20, 2008

Prospective client from UK joins Tanglewood Conservatories

Filed under: General — Tags: — Alan @ 2:06 pm

It has surprised and interested me that over the years many of the people who work here at Tanglewood Conservatories have found their way to us quite auspiciously.

A few years ago, we received an email inquiry regarding our conservatories from a woman living in the UK. She was actually American but had lived in the UK for some years as her husband was stationed there serving in the military.

She said she would be moving back to the US and was planning to purchase a home in a town coincidentally near Tanglewood Conservatories’ plant. She and her husband would be renovating the home and would love to add a beautiful conservatory!

We corresponded at length about the project, however it became clear that our conservatories would not fit into their project budget since there was so much else to be done to the house. She had joking asked if our conservatories were “gold plated” when we got to the budget question- to which I joking replied that “the gold plating would be an extra if they wanted it!”

Several years passed and I would on occasion drive past the house that they had purchased (which they had done online and unseen), and see the progress that they were making. I always remembered our conversation and the coincidence of her contacting us from UK- then purchasing a home nearby Tanglewood, and wondered if one day I would drive by and see a new conservatory! I never did.

Last fall, we were looking to fill a position in our production management department and placed an ad in the local newspaper. To our surprise, we received over 75 resumes and many of the candidates were highly qualified. One of them jumped right out at me- it was the very same woman whom I had spoken with several years ago! I instantly recognized her name and address.

She had spent the time renovating the house and getting settled into small town life here on the Eastern Shore but was now looking to re-enter the workforce.

Our evaluation team settled on 10 candidates to interview in person and we put them all through our pretty rigorous screening process. She was one of them. We narrowed the choice to just two candidates and finally selected her!

As a result, Stephanie will shortly be joining our Production Management department in the role of inventory and purchasing coordinator.

Best Holiday Wishes to everyone,

Alan

November 28, 2008

Thank you

Filed under: General — Tags: , — Alan @ 9:33 am

I got this note the other day from a colleague who builds conservatories in England. She had responded to the article that was just put on The Proper Home website.

“I think it’s brilliant that Tanglewood’s conservatories are getting recognition from a third party. As an independent conservatory company it’s good to see others who take an even more passionate and creative approach than we do to building conservatories/summer houses – which are a fantastic english tradition!”

Thank you Stephanie. We always appreciate it best when someone from our own industry recognizes our efforts. Among other things we strive for is to raise the bar for our entire industry.

Our goal is to build the very best hardwood conservatories in the world in terms of architecture and product quality, to provide our customers with the very best purchasing and ownership experience in the world and to offer our employees one of the very best places to work in the world.

Hopefully others will follow suit and together we can make a real difference.

Alan

November 21, 2008

Greenhouses vs. Conservatories

I just spoke with an architect about an interesting conservatory project he was working on. The design was for a green house that was to be reminiscent of an old-world conservatory to be used as a showcase for a botanical collection.

I wanted to point out the differences between a typical “modern” wood frame conservatory, the kind that is often used to expand and enhance living space and an actual greenhouse.

Many companies will use their wood conservatory system – systems which are designed to enclose living space, as a greenhouse. This has two problems. The first is that the structure itself is not designed to handle the environment and the functionality of a greenhouse.

The second, is that these systems will never begin to capture the exquisite lines and proportions that are the extraordinary feature of the greenhouses of the nineteenth century. They are reasonable facsimiles to the untrained eye no doubt, but not the real thing.

Here’s an example of what I mean:

The project shown here:

Dome Interior View

is the interior of the dome of a greenhouse that we built which uses small overlapping panes of glass to effect the curvature of the domes. This technique allows the structural members to be much lighter than a typical wood conservatory. It also allows for the modulation in their sizes that adds interest to the structure. This is much more characteristic of the older historic conservatories.

Compare the interior look of the dome shown in this picture:

Interior of Dome

one of Tanglewood’s “modern” wood conservatories, to see the difference.

Also compare the character and detail of the exterior of the dome shown here:

Classic Cupola

with that shown in the picture here:

Curved Glass Dome

The smaller pieces of glass in the top picture are even scalloped at the bottom, a small but crucial detail!

Though Tanglewood designs and builds many of its hardwood conservatories as elegant living spaces, when asked to design and build a greenhouse, we look to their historical roots. These elegant, romantic and oftentimes sheer feats-of-engineering can’t help but inspire anyone who looks closely at – and cares about the details.

As a tribute to these great grandfathers of the conservatories we design and build, we’ve added a new section to our website called “Our Heritage” (a subsection under Our Firm) in which we will showcase many of our favorite examples. Some are very well known, some mainly undiscovered. Most are American, many already renovated, some in much need of loving care.

Alan

November 12, 2008

Tanglewood Conservatories on The Proper Home website

Filed under: Magazine Articles — Tags: , — Alan @ 1:23 pm

Alan Stein & Nancy Virts

The Proper Home, a website which bills itself as The Expert Resource for Quality Homeowners, has just posted an article showcasing Tanglewood and the way in which Nancy and I founded the company.

The article is titled: “Tanglewood Conservatories, A Beautiful Life” “When you think of the ultimate conservatories, Tanglewood Conservatories stands alone. In this story, we explore how Tanglewood came to be and explore the results of passion and a true labor of love.”

It’s a story I enjoyed!
Alan

October 24, 2008

Custom Home Conservatory

Custom Home MagazineIn the most recent issue of Custom Home magazine there is a page called “Great Finds- Custom builders share their latest product finds”.

The idea is that the editor interviews various upscale builders about what products the builder and their clients find most outstanding.

This addition of Great Finds, Chip Gruver of Gruver-Cooley Corp. in Leesburg, Virginia mentions his company’s latest great finds. They include:

1. The Harding Steel hydraulic lift which will lower two cars into the basement effectively turning a two car garage into a four car garage.

2. Kohler’s DTV-2 shower system which features music, lighting, water and steam in the bathrooms.

3. Tanglewood Conservatories, whom he mentions they enjoy working with. “People seem to really like them”, Chip says!

That doesn’t surprise us. We work really hard at it!

Alan

October 9, 2008

Conservatory installation video

Filed under: Conservatory Projects — Tags: , — Alan @ 1:37 pm

I just found out that the video of the copper-clad conservatory installation that Jim did in Montana was actually just put up on You Tube yesterday. He’s a natural with the camera. You can view it and our other videos on our YouTube Channel

Alan

August 27, 2008

Installation Video of Copper Conservatory Project

Installation Video of Copper Conservatory Project

One of our lead installation craftsmen has turned out to be quite a movie maker. We’ve nicknamed him “Spielberg”.

We asked him to document the last conservatory installation project—a job in Montana, and he came back with a video production fit for the “Modern Marvels” series!

This was a unique project in that the conservatory was completely clad with copper so we had to do quite a bit of on site specialty work. The location is also spectacular. It’s an island in the middle of a large lake with access only by water. All the parts and pieced had to be crated and moved by barge to the island.

While he and his partner were there, they also visited Glacier National Park and produced an exceptional video presentation of the exquisite scenery set to classical music.

We’re thinking of promoting him to VP of Conservatory Video Production. Check out his Shelter Island, Montana presentation on our site.

August 1, 2008

Interview with Alan Stein – Tanglewood Conservatories

Matthew Glover of Conservatory Outlet and author of the Renegade Conservatory Guy blog, has posted an interview with me which I encourage you to go and read.

Matthew is the one who earlier commented on my blog that the success of Tanglewood’s car pool program should not preclude the purchasing of a hybrid car.

As we conversed, I discovered some very interesting things about him. Matthew’s company produces an amazing 700 uPVC windows per week—all in a space about one third the size of our shop! He is aiming to reach 1,200 units per week as he strives to supply thirteen dealer outlets throughout a large portion of the UK.

His is a completely different business model than Tanglewood Conservatories, though he has my highest admiration for his ability to focus on and succeed in maximizing efficiency and controlling his production costs. He does this while maintaining a high level of quality and service in what I know is a VERY competitive market.

Here’s how he describes his company: “Conservatory Outlet specializes in manufacturing bespoke uPVC conservatories, windows, doors and double glazing products. We supply a network of home improvement companies throughout the UK, each with the same great product, service and quality.”
He goes on to say: “The advantage of dealing with Conservatory Outlet is that you get the best service possible from one of our local conservatories, doors and windows installers, with the backing of one of the UK’s leading manufacturers.”

Check out his website and his conservatory blog for an interesting counterpoint on the conservatory market and also see my interview.

Alan

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